10 Common Coolroom Problems and How To Solve Them
If you have a cool room installed, no doubt, you’ll be faced with an issue now and again. To give you a few solutions, here are some of the most common coolroom problems and how to solve them.
1. Temperature Fluctuations
Problem:
The temperature inside your coolroom is either too cold or not cold enough.
Solutions:
- Make sure the thermostat is set correctly and is working.
- Defrost the unit cooler and associated parts to ensure there’s no frost built up.
- Make sure that the cool room door can close tightly and there’s no gap.
- Ensure that the compressor is operating correctly.
- Clean any filters to ensure there’s no dust buildup.
- Make sure that the refrigerant levels are full.
2. Excessive Condensation
Problem:
You notice a build of moisture inside the unit leading to wet floors and increased humidity.
Solutions:
- Make sure that there are no leaks in your cool room panels where cold air can escape.
- Replace the door seal if it’s become worn or cracked.
- Consider putting in a dehumidifier to control excessive humidity.
3. Equipment Malfunction
Problem:
Your compressor is not working or the condenser fan stops running.
Solutions:
- Make sure that there’s power going to the unit.
- Check the motors to see whether they need to be repaired or replaced.
- Make sure that the thermostat is working correctly.
- Ensure that there are no obstructions anywhere near the fan.
4. Frost Build-Up
Problem:
You notice a build-up of frost around the evaporator coil which can result in damage and inefficiencies.
Solutions:
- Make sure your auto-defrost is working correctly.
- Check the thermostat for accuracy.
- Replace the refrigerant if the level is low.
5. High Energy Consumption
Problem:
If you notice that your energy consumption has risen sharply, it could mean that your compressor is working too hard, either because of leaks or a faulty thermostat.
Solutions:
- Check the efficiency and accuracy of your thermostat and replace it if necessary.
- Make sure there are no leaks where cold air can escape.
- Limit the number of times that the coolroom door is being opened.
- Get your compressor serviced so that it works more efficiently.
6. Door Not Sealing
Problem:
If your cool room doors are not sealing the way that they should this could result in temperature fluctuations, excessive energy usage and product spoilage.
Solutions:
- Check the door gaskets and seals and replace them if they’re faulty or damaged.
- Make sure that the door latch is engaging as it should.
- Monitor your staff to ensure that they’re closing the door fully every time.
7. The Thermostat Is Faulty
Problem:
If you notice constant temperature fluctuations or your cool room doesn’t stay at the right temperature, then it’s likely that your thermostat is faulty.
Solutions:
- Test the accuracy of the thermostat.
- Replace the thermostat if necessary.
8. Product Spoilage
Problem:
If you’re finding that products are spoiling in your coolroom, it’s likely that the temperature is not cold enough and that your refrigerant levels may be depleted.
Solutions:
- Check the thermostat to make sure that it’s not faulty.
- Make sure that there are no leaks.
- Check the refrigerant levels and top up if the levels are low.
- You might want to have the unit serviced and the refrigerant completely replaced.
9. Unusual Noises Coming From The Coolroom
Problem:
Your coolroom is emitting strange noises that you’ve never heard before. These could be caused by equipment malfunctions.
Solutions:
- Check the fans to make sure they’re working correctly.
- Make sure that filters are clean and not blocked.
- Have your compressor serviced to ensure it’s functioning as it should.
10. Electrical Issues
Problem:
The sensors and electronic controls are not functioning correctly which is resulting in temperature fluctuations and high humidity levels.
Solutions:
- With anything of an electrical nature, it’s best to call an electrician to come and have a look at the electrical components such as the sensors and controls to determine whether they need to be replaced or repaired.
Contact Burton Industries Today
If you need expert advice, or a quote for a new cool room, blast freezer or insulated panels, feel free to contact us here at Burton Industries, your local coolroom experts. You can either phone us on 03 9729 8155 or fill out our online contact form and one of our friendly staff will get back to you promptly.
Burton Industries
As a family business, Burton Industries are always dedicated to high quality products for our customer needs. For all your freezer & cold room kits needs contact us.